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How to Cut Dovetails Using the AngleMag™ Magnetic Saw Guide

Introduction
Cutting Tails
Cutting Pins
Conclusion

Introduction
The AngleMag was invented by Jeff Snell in Australia and is the current state-of-the-art magnetic saw guide. The AngleMag is extremely versatile and can be used not only to saw dovetails, but also to help out in a whole bunch of applications in which accurate sawing is needed. It even allows you to get perfect square results, and it can function as a high tech, extremely versatile mitre box.

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Click on the images to enlarge

In the heady times of 19th century London, when cabinet shops turned out thousands of chests, bureaus, and other furniture requiring dovetails and other joints, a cabinetmaker was trained to mark out, saw accurately, and make tight joints as second nature. There are three reasons they could do this: first, an apprentice who couldn't get the hang of it quickly would get fired or find another line of work. Second, cabinetmakers in big shops had areas of specialties, so the apprentices who cut the joints probably did little else. Finally, practice makes perfect - after the first few thousand joints you get good at it.

But nowadays many woodworkers have trouble with dovetailing. You need to lay out a joint and then saw it accurately. Sawing is the part that most people have trouble with. Sawing dovetails freehand can be learned with practice and attention. We recommend it for everyone. But until you have this skill - or if you're doing extensive dovetailing on a particular project, a magnetic saw guide is the easiest way to ensure consistent results and get whatever spacing or custom look you want. You will still have to accurately lay out the joint, you will still have to chop the dovetails, but the hardest step - sawing consistent straight lines - will be a thousand times easier.

For the purposes of this instruction we will concentrate on through dovetailing. We don't want to go into the science of dovetailing - there are better guides then this, and the instruction manual for the AngleMag gives detailed instructions on all the different setups you can use for many kinds of joinery. What we want to do is show you how to use the AngleMag and point out the basics of dovetailing. Most of what we talk about applies to all sorts of joinery and chisel use, but here we are just tapping into the features of the AngleMag.
The Anatomy of the AngleMag

The AngleMag is very simple in concept. It consists of an aluminum body that clamps onto the work. For wide wood, you can use all three clamps; for narrower stock, even a single clamp works well. The important thing is that the AngleMag is clamped consistently with the body flush down onto the end of the work. You can clamp wood up to 2" thick, which adds a lot to its versatility. The body of the AngleMag holds the guide shaft. The guide shaft is a rod with grooves milled into it and a magnetic guide at one end. The angle of the guide can be adjusted from straight across to 45 degrees. For dovetailing, you set the guide to whatever angle you want your dovetails to be and lock it in place.

 

To position the guide precisely where you want it to cut, you move the rod and then lock it in place using the two small thumbscrews on the top of the body, then tighten the thumbscrews into one of the four grooves running the length of the rod. This is the key to the AngleMag. To position the guide for accurate saw cuts going the other way, you just rotate the rod and lock it in the opposite groove. To switch from cutting the tails to the pins, or vice versa, just rotate and lock the rod 90 degrees. Consult the manual that comes with the AngleMag for more details on the operation.

The Tools Required
The tools required for use with the AngleMag are pretty basic - the same you would use for most joinery and cutting dovetails. Our photos feature the following tools: The Clifton No. 4 bench plane, which will be used at the end to trim the joint smooth (in a pinch a sander could be used). A good square and a combination gauge are used for accurate layout. The bar clamps in the top of the photo represent the clamps you will use when you glue the joint up - any type of clamp will do as long as it is long enough. The Ashley Iles chisels shown are part of a very popular and highly rated set we carry and really represent the classic English bench chisel at their best. The chisels are used for removing the waste between the pins and tails, and possible trimming of the joint to help the fit. We use a classic English mallet for striking the chisels. You'll also note a pencil and layout knife, and the two pieces of poplar we will be joining. But the most important tools shown are the AngleMag and a large Japanese dozuki saw.
Selecting a Saw
 

The way the AngleMag works is simple: strong magnets hold your saw against the guide so you saw straight. Unlike a mitre box or a non-magnetic jig, magnets give the saw no place to wander. Almost any saw can be used - even a saw that is less than ideal for unguided joinery - because with the guide ensuring that the saw cuts straight, only a saw that is seriously out of whack could cause a problem. The important thing is that the saw is either unbacked or is wide enough so that the saw can cut deep enough in the work before the back interferes with the magnetic guide. A "short back" dozuki saw works fine (and that's what we will be using here), as does a big Western-style tenon saw.

The particular saw we are using, a"short back" dozuki shown in the photograph with all the other tools, is pretty inexpensive, has a fairly thick blade (.5mm), and is filed combo rip / crosscut. It cuts fairly slowly but because the AngleMag guides the saw this isn't a problem and the saw is great for this purpose.

A Japanese ryoba saw like the one at left, has teeth on both sides of the blade. One side of the saw is filed for rip cutting and the other side is filed crosscut. The saw isn't ideal to use with the AngleMag, because teeth on the trailing side will damage the surface of the guide. But since I don't own a unbacked single-edged rip saw (other than some huge handsaws),when I next do a lot of dovetails, I might use an old ryoba with the crosscut teeth purposely dulled so that I can use the quick cutting rip teeth with the AngleMag. If you do mar the guide a lot, you'll definitely appreciate that a replacement guide facing is included with the AngleMag.
Click here to go the next step: Getting Started - Cutting The Tails